Sovrin Plastics Micromoulding manufacturing cell is the innovative answer to the growing demands from the Medical, Pharmaceutical, Telecommunications and Electronics Industries for micro-precision components in thermoplastics.
Our Micro-moulding manufacturing cell is designed specifically for producing the smallest components, typically with component weights below 0.25 gms and down into single figures of milligrams. Sovrin's research and experience in micro-engineering led us to define a bespoke micro-mouldings manufacturing cell, with injection moulding, robotic handling, product documentation, quality assurance and aligned packaging, all in cleanroom (E100) conditions.  View more examples of Micro Moulding products
Read industry articles about MicroMoulding
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MicroMoulding Manufacturing Cell |
Production of MicroMouldings - Very small plastic mouldings
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Cleanroom Module
The entire process is carried out under class 100 cleanroom conditions and sited within a class 10'000 cell
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Quality Module
Each Micromoulding is optically analysed using a non contact vision system to measure critical dimensions& pixel variation. This ensures that every component supplied conforms to the required specification.
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Injection Module
The limitations of conventional screw technology are surpassed with a novel injection system. This module is designed to consistently, accurately and rapidly manufacture moulded parts
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Demoulding and Handling
Each micromoulding is accurately held separately and put down in a chosen orientation. This allows specific cavity identification and full traceability.
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Deposit Module
Blister-packs or carrier plates can be specified to protect the parts from contamination, transport damage and allow automatic presentation |
Packaging Module
Micromouldings can be orientated and packaged by the robot into blister packs, carrier plates or bespoke customer packaging |
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| Examples of MicroMoulding - Very Small Precision Plastic Mouldings |
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| Here is an example of a micro precision plastic component used in a hearing aid implant. For size comparison it is shown against next to plastic granules and a matchstick |
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| These micro moulding's are typical of what can be produced on the Battenfeld MicroMoulding Manufacturing Cell. |
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MicroMoulding clip for medical device application - Weight of part 0.037g
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Micromoulding Coaxial Plug Connector
- Electronics Industry
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MicroMoulding Coaxial Plug Connector - Electronics Industry
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MicroMoulding Locking Wheel for Micro-Mechanics - Weight of part 0.0067g
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MicroMolding Latch for the Watch Industry - weight of part 0.034g
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Micro Moulding toothed wheel for the
watch industry - weight of part 0.008g
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Very small plastic mouldings for a medical
application - weight part 0.01g/0.02
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Medical Micro moulding implant for
Medical application - weight of part 0.0022g
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Precision small plastic components - Rotor for the Watch Industry - weight
of part 0.0022g
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| Reproduced with permission of Battenfeld UK |
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If you have any questions regarding any of Sovrin's Micromoulding, Medical Device Manufacturing, Medical Moulding, Cleanroom Moulding, Technical Moulding or any other of our services please do not hesitate to contact us
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'The Design & Manufacturing Solution'
Plastic Injection Moulders - Cleanroom Injection Moulding - Small Precision Plastic Parts |
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